FAQs

ActionLaser specialises in producing ultra-precise laser-drilled stainless steel and other alloys for filtration and separation screens. These screens are used in multiply applications and industrial processes that require stable flow, accurate separation, and long service life. Our screens are manufactured with precisely controlled apertures, either holes or slots, to suit the specific requirements of each application.

ActionLaser has over 35 years’ experience engineering laser-drilled stainless steel filtration screens, building a strong reputation for technical excellence and export performance. Continued investment in advanced laser technology—including $5M+ in government-backed R&D—has refined precision, geometry, and material performance. Customers rely on this expertise to deliver consistent, high-performance filtration in demanding industrial applications.

Our screens are used in plastics recycling, sugar processing, mining, dairy automation, food and beverage production, pharmaceutical production, and water treatment applications. Each industry requires stability under different types of mechanical, thermal or chemical stress. Laser-drilled stainless steel performs consistently because it resists distortion and maintains aperture geometry. This makes it suitable for environments where filtration accuracy directly impacts yield and performance.

All ActionLaser screens are designed and manufactured in Australia using advanced laser drilling equipment and controlled quality processes. Local manufacturing allows us to tightly control precision, material selection and testing at every stage. This ensures reliability across long operating cycles. It also means customers receive consistent performance across repeat orders.

Unlike standard mesh, wedge wire, or punched screens, ActionLaser delivers fully custom laser-drilled solutions engineered to specific process conditions. We tailor aperture, geometry, open area, materials, and design to optimise performance. Options like chrome coating enhance durability and efficiency, while non-perforated borders support effective CIP and reliable, hygienic operation.

Yes. ActionLaser works closely with OEM equipment manufacturers during equipment design, as well as with end-user processing plants seeking more reliable filtration for their existing systems. The engineering team helps match aperture geometry, percentage open area, and material strength to the specific requirements of each application.

This ensures the filtration stage supports long-term equipment performance and integrates effectively within the operating environment.

Yes. ActionLaser’s filtration screens are used across six continents and are engineered to operate reliably in a wide range of chemical, thermal, and mechanical environments. Stainless steel construction provides inherent resistance to corrosion and wear and may also be chrome coated to further enhance durability in harsh or aggressive operating environments.

Yes. ActionLaser’s engineering team provides technical support to help optimise filtration performance across industrial processes. This includes assistance with aperture selection, geometry specification, installation guidance, and troubleshooting where filtration performance does not meet expectations.

Laser-drilled stainless steel filtration screens provide precisely controlled, uniform apertures that maintain their geometry under mechanical load, thermal cycling, and abrasive conditions. This stability supports consistent flow and reliable separation performance across demanding industrial processes. Where required, laser-drilled screens may also be chrome coated to extend service life in harsh operating environments.

ActionLaser regularly produces laser-drilled apertures below 35 microns and can achieve tighter tolerances depending on the application and material requirements. This level of precision supports industries requiring fine particle control, including sugar processing, waste water , and pharmaceutical manufacturing.

ActionLaser uses high-grade stainless steel materials selected for their strength, corrosion resistance, and compatibility with specific process chemicals. Material selection varies depending on operating temperature, cleaning methods, abrasion levels, and overall process conditions.

Depending on the application, screens may be supplied chrome coated or, in some cases, as non-chromed stainless steel.

Tapered apertures provide a wider exit path through the screen, encouraging smoother material release and more stable flow. This geometry helps reduce shear forces, limits fines lodging within the aperture, and minimises the likelihood of clogging during operation. Because material is less likely to bridge or accumulate within the aperture, tapered laser-drilled screens are often referred to as self-cleaning in many applications.

We use advanced optical measurement technology to scan thousands of apertures across each screen. This ensures that every aperture meets the specification rather than relying on limited sampling. Consistent geometry is essential for predictable performance. The result is a filtration surface that behaves the same from edge to edge.

Yes. ActionLaser manufactures laser-drilled filtration screens in a wide range of custom shapes, including flat panels, cylinders, cones, and curved geometries This allows seamless integration into centrifuges, fluidised beds, dryers, recycling extruders, and custom OEM housings.

Custom-shaped screens are often laser drilled with non-perforated borders, allowing effective Clean-In-Place (CIP) without exposed apertures at clamping or sealing points.

Many customers achieve multiple years of consistent performance because the apertures resist wear and deformation. Stainless steel construction withstands repeated stress from vibration, abrasion and temperature cycling. This improves reliability compared to traditional filters. An extended lifespan also reduces downtime and operational costs.

Laser-drilled filtration screens maintain precise aperture geometry over time, supporting predictable separation and stable flow behaviour under demanding operating conditions. This consistency helps avoid the performance drift commonly seen in mesh or wedge wire screens, where deformation or wear can lead to fluctuating results.

Screens are manufactured to exact application requirements, including defined slot width or hole diameter, percentage open area, screen thickness, and selection of the appropriate stainless steel alloy.

Laser drilling also allows for effective Clean-In-Place (CIP) without exposed apertures at clamping points.

In sugar centrifuges, precise aperture geometry controls moisture release while retaining crystals. ActionLaser’s laser-drilled screens maintain consistent slot geometry under abrasive conditions, ensuring stable flow and reliable separation. Chrome coatings extend service life, reduce vibration, and improve discharge efficiency. For fine crystal applications, sub-40 micron slots deliver accurate separation, supporting higher yield and consistent performance over extended production campaigns.

Laser-drilled LaserFilters and MeltFilter discs maintain precise aperture geometry under demanding conditions, helping stabilise melt pressure and reduce process interruptions.

Consistent aperture control supports cleaner melt flow, more reliable contaminant removal, and longer operating cycles between screen changes.

Strict hygiene standards and consistent robotic operation are critical in dairy processing. ActionLaser’s laser-drilled stainless steel filtration screens provide smooth, non-fibrous surfaces that resist fouling and allow efficient cleaning, helping reduce residue build-up and downtime. Unlike cloth filters, stainless steel screens do not shed fibres, helping maintain product purity and compliance with hygiene requirements.

ActionLaser dairy filtration screens enable effective automated self-cleaning and Clean-In-Place (CIP) systems, supporting reliable sanitation, consistent performance, and stable operation.

Fibres, pulp, or fine solids can cause traditional mesh screens to clog or plugged. Laser-drilled stainless-steel screens reduce clogging and allow material to pass through more cleanly. This maintains consistent flow rates and batch-to-batch consistency while reducing cleaning downtime. Improved filtration performance extends operational screen life, and apertures retain their geometry under continuous use.

By supporting cleaner separation, laser-drilled screens enhance product clarity, improve yield, and contribute to more stable, efficient production.

Mining applications expose screens to heavy wear from abrasive slurries and high vibration. Stainless steel laser-drilled screens resist distortion, which helps maintain separation accuracy over long campaigns. This reduces the frequency of maintenance and improves equipment safety. Longevity in harsh conditions provides significant operational value.

Water treatment systems rely on stable aperture geometry to maintain consistent flow and protect downstream equipment. Laser-drilled screens hold their shape despite exposure to grit, biological solids and chemical cleaning. This reduces clogging and emergency interventions. Some installations have operated successfully for decades.

Yes. ActionLaser filtration screens are often chrome coated and manufactured from high-grade stainless steel to support high-purity pharmaceutical and biotech applications. They help maintain consistent separation performance, supporting product uniformity and batch-to-batch consistency.

Screens can be produced with non-perforated borders, allowing effective Clean-In-Place (CIP) without compromising structural integrity or introducing contamination risks. The stable aperture geometry ensures screens withstand repeated cleaning cycles without compromising accuracy.

Where used, ActionLaser’s electron-deposited chrome coating is applied to the working face of the screen, producing a very smooth surface finish. Reduced particle drag across the screen surface contributes to improved power efficiency and long service life.

Industrial chemical processes often involve variable particle sizes, corrosive liquids and high thermal loads. Laser-drilled stainless-steel screens maintain their geometry under these demanding conditions, which ensures consistent flow and separation. This reduces process variability and unexpected downtime. Their durability also extends screen life, reducing replacement costs.

Yes. ActionLaser designs filtration screens tailored to your specific operating conditions, including flow behaviour, product viscosity, particle size, pressure requirements, and cleaning methods. This ensures the filtration solution works with your process rather than restricting it.

Specific design parameters used to match each application include selection of the appropriate stainless steel alloy, material thickness, slot width or hole diameter, percentage open area, and, where required, the thickness of any chrome coating. These variables are adjusted to suit both process performance and operating environment.

By engineering screens to precise specifications, ActionLaser helps reduce the risk of clogging, performance drift, and unplanned downtime. This tailored approach supports stable operation and long-term reliability across demanding industrial applications.

Separation targets, product behaviour, and operating conditions determine the correct aperture size. The ActionLaser team can advise on an aperture specification that supports stable flow and consistent product quality. ActionLaser has decades of experience in laser drilling filtration components and works closely with customers who require exact hole size specifications for their filtration discs.

ActionLaser has developed an advanced optical quality control system capable of measuring and verifying exact hole diameters. Accurate aperture selection and verification reduces downstream issues such as vibration, moisture variation, and process instability.

A hole size reference chart is available to assist with initial selection and discussion during the specification process. See more on technical specifications.

Yes. We support OEMs during concept development, prototyping and final design integration. Our input helps ensure the filtration component enhances equipment performance and longevity. Matching the aperture geometry to the machine design improves efficiency. This collaboration reduces future maintenance for end users.

Yes. ActionLaser can replicate the footprint, aperture layout, and percentage open area of your existing filtration screen using laser-drilled stainless steel, with chrome coating available where required.

The geometry can be refined to improve flow behaviour, reduce localised wear, or better suit your operating conditions. These refinements don’t require changes to housings or installation hardware. The conversion to laser-drilled screens is straightforward and low risk, and enhances durability, flow consistency, and overall filtration performance.

We supply both single units and large production batches, tailored to meet the specific needs of each application. Minimum quantities vary based on screen complexity and size. Our team can recommend the most economical approach. We work with both small facilities and global OEMs.

Yes. Prototyping is often used by OEMs or facilities transitioning from mesh or wedge wire filtration systems. A prototype allows real-world performance testing before full-scale production.

Prototypes confirm aperture geometry, material thickness, and taper angles. This validates flow behaviour, separation performance, and mechanical suitability under operating conditions.

Useful details include aperture size, screen dimensions, product characteristics, temperature range and cleaning method. This enables us to recommend the most suitable materials and geometry. Accurate information helps prevent performance issues later. Our team can guide you through what is needed.

Yes. We offer a range of stainless-steel grades and customised tapers to suit chemical, abrasive or hygienic conditions. Material and geometry choices significantly influence durability and flow stability. Custom options offer improved performance and extended lifespan. This approach ensures your screen operates reliably under unique conditions.

Yes. We ship worldwide using secure packaging designed to protect screens from impact, bending and contamination. Our logistics partners understand the specific handling requirements for precision components. International customers rely on us for fast and reliable delivery. Tracking is provided for every shipment.

ActionLaser is the global leader in laser drilled screens with over 80% of our business in the export market. We are very experienced in international freight.

Manufacturing and delivery times depend on the size, complexity, and specifications of each order. Many custom laser-drilled filtration screens can be completed within a few days, while more complex or large-volume orders may require additional lead time.

For long-term customers, annual volume contracts, and standard laser-drilled filtration screen configurations we may hold inventory to support immediate delivery. Urgent orders can be prioritised when required. Shipping times vary by region. Customers are fully informed throughout the manufacturing and delivery process. We aim to minimise disruption to operations and support production continuity.

Screens are packaged using reinforced, form-fitting materials that protect edges, surfaces and apertures. Packaging is customised for flat, cylindrical or conical screens. This prevents vibration, bending and contamination during transport. The approach ensures the screen arrives in perfect working condition.

Yes. ActionLaser regularly supports urgent or unplanned replacement requests where filtration failure has disrupted production. In some long-term customer relationships, backup screens are held in inventory.

Yes. We provide full visibility from manufacturing through dispatch and delivery. Tracking details allow you to follow the shipment in real time. Our team is available for any questions during transit. This ensures confidence throughout the process.

Some regions require additional documentation or inspection. We assist with preparing the necessary paperwork to reduce delays. Most shipments proceed smoothly with correct documentation. Our 35 years of experience helps ensure timely delivery.

Yes. We often ship directly to OEMs, engineering contractors and end-user facilities. Direct shipping reduces handling and speeds up installation timelines. It also ensures the screen is delivered exactly where it is needed. This is common for international projects.

Yes. Insurance can be arranged to provide coverage during transit, especially for international or large orders. This adds peace of mind for customers. We can advise on the best insurance options. Protecting valuable equipment is a priority.

Mesh and wedge wire screens can deform, fray, or wear unevenly under sustained load and abrasion. Laser-drilled stainless steel filtration screens typically deliver a longer service life than mesh or wedge wire in continuous industrial operation due to their stable aperture geometry and robust construction. Where required, ActionLaser applies in-house chrome coating across a wide range of stainless steel grades to extend screen life in harsh environments.

Cleaning frequency depends on the product, but most customers report reduced fouling compared to traditional filters. The smooth stainless-steel surfaces and tapered geometry allow material to clear more easily. This means screens stay cleaner for longer periods. Faster cleaning also reduces downtime.

No. Laser-drilled apertures maintain their geometry under thermal cycling, chemical exposure and mechanical stress. This prevents the performance drift seen in other screen types. Stable apertures maintain consistent separation and flow. This reliability improves yield and reduces operational variability.

Reduced flow, increased pressure, uneven separation or visible wear are common signs. Although laser-drilled screens last much longer, they eventually reach a point where accuracy declines. Replacing a worn screen restores process stability. Monitoring performance helps identify when replacement is needed.

Laser-drilled screens are engineered to remain stable during repeated heating and cooling. Stainless steel resists distortion under thermal stress. This ensures apertures remain accurate over time. As a result, performance stays consistent even in variable environments.

Tapered apertures create a natural release path for material, which reduces clogging and compaction. This improves flow consistency across long operating cycles. Less clogging means fewer cleaning interruptions. Tapered geometry also supports more predictable product behaviour.

Yes. Laser-drilled stainless steel filtration screens are fully compatible with standard Clean-In-Place (CIP) systems used in food, beverage, and dairy processing. Stainless steel construction withstands common CIP chemicals and repeated cleaning cycles without degrading or losing dimensional accuracy.

ActionLaser screens are manufactured with non-perforated borders, allowing them to be safely clamped within filtration equipment without exposed apertures at sealing or clamping points. This design helps prevent process material from becoming trapped in clamped areas, reducing contamination risk and supporting hygienic operation.

The smooth, non-fibrous surface of laser-drilled stainless steel also reduces residue retention, improving cleaning effectiveness and shortening cleaning cycles. These characteristics make laser-drilled screens well suited to regulated food and dairy environments where hygiene and repeatability are critical.

Worn screens cause irregular flow, reduced separation accuracy and inconsistent product quality. Traditional screens lose geometry quickly, forcing equipment to compensate. Laser-drilled screens maintain accuracy, ensuring processes remain within specification. This protects yield and reduces waste.

Yes. Our engineers help customers define the correct aperture size, geometry and material to match their operating conditions. This ensures the selected screen meets performance needs. Support continues through installation and optimisation. We aim to ensure long-term reliability.

Yes. Many performance issues stem from filtration failures, such as geometry drift or clogging. Our team can identify whether the screen is causing pressure variation, vibration or reduced quality. Accurate filtration often resolves chronic process issues. We help customers isolate and fix these problems.

Yes. We provide ongoing assistance for performance monitoring, installation questions and future upgrades. Support includes guidance on cleaning, maintenance and optimisation. This helps customers maintain stable operations. Our goal is consistent long-term performance.

Yes. OEMs often involve us from the early design stage to ensure the filtration component supports the equipment’s intended performance. We assist with geometry selection, open area and integration. This improves efficiency and reduces maintenance for end users. It leads to more reliable equipment.

Yes. We assess your current filtration setup and identify any limitations, such as wear, distortion, or clogging. A laser-drilled replacement typically provides better accuracy, longer life and improved performance. This makes upgrading cost-effective. Customers often see immediate improvements.

Yes. Installation guidance ensures correct seating, sealing and orientation. Proper installation prevents leaks or uneven flow. Our team can review diagrams or installation photos if needed. This helps maximise screen performance.

Yes. We can adjust aperture size, taper, open area or material thickness to match new process requirements. Updating the screen prevents performance limitations caused by outdated filtration. This keeps your system running efficiently. It also supports future growth.

You can contact ActionLaser via the website, email, or phone to access technical support for laser-drilled stainless steel filtration screens.

Technical support is available throughout the screen’s service life, from initial specification and installation through to ongoing optimisation and performance review.

Yes. Stainless steel laser-drilled filtration screens are often more sustainable due to their longer service life and reusability. Their durability reduces the frequency of replacements, minimising waste, manufacturing demand, and disposal.

By maintaining stable aperture geometry and consistent filtration performance over extended periods, laser-drilled screens support efficient processing while lowering the environmental impact associated with frequent filter change-outs.

Yes. Stainless steel is fully recyclable and can be returned to the metal recycling stream. This reduces waste and supports responsible disposal. The long lifespan provides an additional environmental benefit. Recycling also preserves valuable material.

Stable filtration reduces the energy required to compensate for blockages or pressure fluctuations. Screens that hold their geometry help keep equipment running within optimal parameters. This consistency supports more efficient energy use. It also reduces mechanical stress on equipment.

Yes. The smooth stainless-steel surfaces and precise apertures minimise fouling, reducing the need for aggressive cleaning. Less frequent cleaning reduces chemical usage and water consumption. This benefits both the environment and operational costs. It also improves hygiene outcomes.

We offer various stainless-steel grades selected for corrosion resistance, strength and durability in chemical environments. Material choice is tailored to the process conditions. This ensures long-term reliability. Our team recommends the best option for each application.

Yes. Standard stainless-steel grades perform well under routine CIP chemicals. This allows frequent cleaning without damaging the screen. Maintaining geometry during cleaning supports stable performance. This is ideal for regulated industries.

Yes. Stainless steel avoids shedding fibres or coatings and supports strict hygiene standards. The clean aperture shape improves flow and reduces residue buildup. This helps maintain consistent product quality. It also ensures regulatory compliance.

Yes. Laser drilling is precise and minimises material waste. The process avoids deformation or tearing associated with mechanical drilling. This results in cleaner edges and more consistent apertures. Reduced waste supports sustainable manufacturing.

Yes. We supply OEMs worldwide and provide screens designed specifically for their equipment. This helps ensure optimal performance and reliability. OEMs benefit from consistent geometry and long life. Our filtration solutions enhance the overall quality of their systems.

Yes. We collaborate with OEMs during the concept development and prototyping stages. Our expertise helps ensure the filtration stage supports the equipment’s intended performance. Early involvement reduces future design limitations. It also improves reliability for end users.

Yes. We can provide screens under OEM branding depending on project requirements. This supports equipment manufacturers seeking seamless integration. Private label options maintain quality and consistency. It also supports streamlined supply chains.

Yes. We produce flat, cylindrical, conical and curved screens tailored to specific OEM housings. Custom shapes improve performance, sealing and flow. This allows precise integration with equipment. It also expands application possibilities.

Yes. We can provide technical specifications, quality testing records and geometry validation. This helps OEMs demonstrate performance to their customers. Documentation supports compliance and reliability claims. It also simplifies product approvals.

Laser-drilled screens maintain accuracy, which helps equipment run smoothly and efficiently. This reduces vibration, blockages and inconsistent flow. OEMs benefit from fewer service calls and improved machine reliability. Customers experience better long-term results.

Yes. We support volume manufacturing with consistent accuracy across all units. Bulk ordering ensures availability during production. This helps OEMs maintain reliable supply chains. It also improves cost efficiency.

Yes. Long-term agreements ensure consistent delivery and predictable support. This benefits OEMs with recurring production needs. Stable supply reduces operational risk. It also supports long-term equipment success.

Yes. Our screens are manufactured under ISO 9001 quality systems and meet the expectations of regulated industries. Consistent geometry and material quality support compliance with performance requirements. Documentation can be provided as needed. This ensures confidence in technical suitability.

Yes. We provide CAD files and drawings to support OEM design and customer installation. This helps ensure the screen fits correctly and performs as intended. Technical documentation simplifies engineering workflows. It also supports accurate approvals.

Yes. Material certifications can be supplied to support traceability and compliance. These documents confirm material grade, composition and source. This is essential for industries with strict quality requirements. Certification ensures confidence in material integrity.

Each laser-drilled stainless steel filtration screen undergoes optical measurement to verify aperture accuracy across the full working surface. Thousands of apertures are measured to confirm uniformity, rather than relying solely on sample-based checks.

Quality reports detailing screen specifications and measurement results are available on request, providing customers with additional confidence in aperture consistency and manufacturing control.

Yes. We offer detailed reports that show aperture size, taper profile, and open area. These reports support QA processes, regulatory audits and OEM approval. Accurate validation helps ensure compliance. It also confirms that each screen meets the specification.

Yes. Stainless steel is non-reactive and does not shed fibres, which supports hygiene standards. Laser-drilled apertures improve flow consistency and reduce residue buildup. This makes the screens ideal for dairy, beverage and food processes. The design supports reliable cleaning.

Yes. Screens can be tested or evaluated based on their expected loading conditions. Ensuring strength under pressure is essential for safety and performance. Our engineering team can advise on optimal thickness and material. This helps prevent failures during operation.

Yes. We can prepare documentation tailored to the needs of different regulatory environments. This includes testing data, certifications and validation reports. Custom documentation ensures compliance with industry requirements. It also supports equipment approvals.